Cambridge
Academy
In London
Course Description
Course Duration: Five Training Days
Course Language: Arabic or English
Include:
Scientific material with TAB
Workshops
Reception and farewell at the airport
Daily lunch
Coffee Break
Introduction:
Effective Planned & Predictive Maintenance is critical for a successful company and an integral part of maintenance management strategies such as RCM, RBM TPM, and even 6-Sigma.
This comprehensive 5-day program has been designed to benefit both qualified new professionals as well as experienced professionals who may be involved in the rollout of a comprehensive.
Maintenance system or auditing an existing system. It covers all the steps required in developing a successful Planning & Predictive Maintenance program from system development until a well-managed Maintenance system is in place and operational.
Targeted Groups:
The training is intended for:-
Maintenance Personnel.
Maintenance technicians.
Maintenance engineers.
Reliability engineers.
Maintenance supervisors/managers.
Operations Personnel.
Operators who work closely with the equipment.
Production supervisors/managers.
Engineering Personnel.
Reliability engineers.
Management Personnel.
Plant managers.
Maintenance managers.
Operations managers.
Support Staff.
Those involved in data analysis and interpretation.
Administrative staff responsible for documentation and record-keeping.
Cross-Functional Teams.
Training Objectives:
By the end of this course the participants will be able to:
Understanding Maintenance Concepts.
Equipment Knowledge.
Maintenance Planning and Scheduling.
Condition Monitoring Techniques.
Predictive Maintenance Technologies.
Maintenance Procedures and Best Practices.
Safety and Compliance.
Cross-Functional Collaboration.
Performance Monitoring and Continuous Improvement.
Targeted Competencies:
Equipment Knowledge.
Maintenance Procedures.
Condition Monitoring Techniques.
Data Interpretation.
Analytical Competencies.
Problem-Solving.
Data Analysis.
Risk Assessment.
Communication and Collaboration.
Interdepartmental Communication.
Documentation.
Safety and Compliance.
Continuous Improvement.
Leadership and Management.
Resource Management.
Course Content:
Unit 1: The Need for Maintenance:
Failure Mode Effect & Criticality Analysis (FMECA):
Causes of Failures.
Likelihood & Severity of Failure - Risk Analysis.
Reliability Centered Maintenance (RCM).
Optimization of Maintenance Decisions:
Failure Pattern Identification.
Statistical Analysis of Failures.
Weibull Analysis.
Zero Base Budgeting:
Define the production requirement.
Define the maintenance requirement.
Unit 2: Developing the CMMS:
Database Construction:
Installed Asset Base.
Hierarchical Structure.
Procedures and Plans.
Resources:
Dedicated Manpower.
Contractors.
Specialist Tools.
Maintenance Strategies:
Centralized/Decentralized.
Life/Emergency/Corrective/Planned.
Planned & Predictive.
Unit 3: The Planning Function:
Roles & Responsibilities:
The Planners.
Job Initiators.
Maintenance Trades.
Job Planning:
Planning Corrective Work.
Integrate Planning with Procedures.
Resource Leveling.
Scheduling:
Long Term Scheduling with Production.
Medium- & Short-Term Scheduling.
Planning Department Interfaces.
Unit 4: Predictive Maintenance:
Potential Failure Analysis (PFA):
Integration of PFA with FMECA & RCM.
Understanding the P-F Interval.
Decide which Technologies to Apply.
Vibration Analysis:
Detectable Faults.
Setup Parameters.
Monitoring & Protection.
On-Line or Off-Line.
Supporting Technologies:
Infrared Thermography.
Passive Ultrasonics.
Oil Analysis.
Unit 5: Control of the Maintenance Process:
CMMS Integration:
Predictive Maintenance Interface.
Optimizing PM Kit Usage with PdM.
Operational planning.
Reporting:
Monthly PM & PdM reports for Management.
Financial Feedback Reports.
Budget Control.
Key Performance Indicators:
Reliability & statistics – MTBF, Reliability, etc.
Work request backlog analysis.
Customer feedback analysis.